Mining dump truck bed linings

Oil, Gas and MiningHigh-hardness cast PU in modular partsHigh-thickness spray PUPU combined with anti-abrasion steelFlexible PU for noise mitigation

See also: Industrial Manufacturing and Chemicals · Mobility

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What it is

What it is

Haul trucks used in open-pit mines — giants of 100 to 400 tonnes capacity manufactured by Caterpillar, Komatsu, Liebherr and Belaz — transport crushed ore and waste from the extraction site to the processing units and stockpiles. The truck bed on these trucks suffers extreme wear and is also a significant source of noise (ore dumped on steel produces deafening noise that affects occupational health). PU truck bed linings combine two functions: wear reduction (extends truck bed life from 3-5 years to 8-12 years in severe operations) and significant load noise reduction (up to 50% dB reduction). Application in cast blocks bolted in place or in high-thickness spray PU (30-50 mm). Market growing driven by: stricter occupational noise regulations, growing focus on TCO (total cost of ownership) reduction in large equipment, and expansion of heavy mining operations globally (especially in iron, copper, gold and coal).

Why it matters

Why it matters

For operators, contractors and heavy equipment suppliers in Oil, Gas and Mining, internal lining of mining haul truck beds is a decision where aggressive environment (salinity, abrasion, chemicals, extreme temperatures) quickly defeats standard materials. Equipment service life on offshore platform, refinery or iron-ore mine is a direct function of chosen materials — and replacing components in operation is expensive and risky.

Current drivers. Brazilian pre-salt (Petrobras and partners) operates in more aggressive environment than North Sea or Gulf of Mexico. Brazilian mining (Vale, CSN Mineração, AngloGold) has highly abrasive ore flows in 24/7 operation. Post-Brumadinho modernization in mining and decommissioning investment in Oil & Gas create structural replacement volumes. Abrasion and corrosion-resistant PU systems compete directly with vulcanized rubber and special steel in specific applications.

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