CPAP and BPAP respiratory masks

Healthcare, Pharmaceutical and MedicalLow-hardness medical flexible foamSoft gel TPU for contact cushionsHybrid silicone-PU for facial interfaceTransparent PU for structures

See also: Consumer Goods and Appliances

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What it is

What it is

Respiratory masks for CPAP (Continuous Positive Airway Pressure) and BPAP (Bilevel Positive Airway Pressure) are medical devices used in treatment of sleep apnea, COPD and other respiratory conditions. The patient wears the mask during sleep (4-10 hours per night), so comfort and effective sealing are critical for treatment adherence. There are three main mask types: nasal (cover only the nose), oronasal (cover nose and mouth) and pillows (only nostrils). PU appears in facial contact areas — soft cushions that seal against the skin (low-hardness flexible foam or soft gel TPU) — and in mask structural components. Technology has evolved significantly: modern masks use PU-silicone blends that combine hypoallergenicity, prolonged comfort, durability and ease of cleaning. Market in strong growth driven by increased diagnosis of sleep apnea (global estimates indicate that hundreds of millions of people have the condition, most undiagnosed).

Why it matters

Why it matters

Obstructive sleep apnea is a chronic condition with high prevalence (estimated 10-20% of adult population in developed markets, massive underdiagnosis in emerging). Standard treatment is CPAP or BPAP — machines maintaining open airways by continuous positive pressure during sleep. The most sensitive component of the system is the mask, which stays in permanent contact with the patient's face for 6-8 hours per night, every night.

Silicone and TPU compete in CPAP mask cushions. TPU offers better anatomical fit, softer feel in prolonged contact, and lower resistance to aging in warm-humid breathing environment. ISO 10993 biocompatibility is absolute requirement — patient uses mask 8 hours per night in contact with sensitive facial skin.

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