Hydrocyclones and industrial screens

Industrial Manufacturing and ChemicalsHigh abrasion resistance cast PUPU in modular screensInterchangeable equipment systemsSpray PU for retrofit

See also: Oil, Gas and Mining · Pulp and Paper · Food and Beverage

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What it is

What it is

Complements Applications 28 (Mining abrasion-resistant linings) and B-58 (Ball mills), focusing on specific classification and separation equipment in industrial processes: hydrocyclones (centrifugal force separators used in granulometric classification, dewatering, density separation) and screens (static or vibratory equipment for size classification). These applications are common in mining (ore separation), pulp and paper (pulp cleaning), food and beverage (grain classification, process separation), water and effluent treatment (particle classification). PU is dominant technology in internal coatings of these parts due to abrasion resistance, capability to mold in complex geometries (hydrocyclone interior is conical), and repairability. Modular polyurethane screens (such as those produced by Multotec, Weir Minerals, Metso Outotec) replace traditional steel screens, offering 5-10x longer service life and significantly lower weight.

Why it matters

Why it matters

For manufacturing industry and chemical processes, hydrocyclones and industrial screens is a decision where continuous-operation failure cost is high. Unplanned downtime on automated lines costs thousands per hour; critical equipment failure in chemical plants can stop entire operations with direct supply contract impact.

Current drivers. Industry 4.0 and growing automation increase criticality of specific components — one seal failing in a robotized hydraulic press stops the entire shift. Reshoring and industrial expansion in emerging markets (including Brazil with New Industry Brazil program) create new demand. Industrial sustainability via durability (reducing part replacement) competes with ESG pressure for bio-based materials and recyclability — and modern PU systems offer responses in both directions.

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