Technical molded parts (gears, bushings)

Industrial Manufacturing and ChemicalsHigh-hardness cast PU (Shore D)Fiber-reinforced PUMachinable PUSystems with dimensional precision

See also: Mobility · Oil, Gas and Mining

2 min read
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What it is

What it is

In addition to typical soft elastomeric parts (covered in various previous applications), high-hardness PU competes with polyamide (nylon), UHMWPE and metals in technical engineering parts: gears for industrial equipment that require silence and shock absorption, bushings for articulations in agricultural and heavy equipment, friction shoes in machine belts, support parts in rotating systems, components in textile and paper machines, specific parts in mining equipment. PU advantages over polyamide: superior impact resistance, better oil and chemical resistance, capability to operate in humid environments without swelling (polyamide absorbs water), and machinability. Disadvantage: lower elastic modulus than polyamide in applications requiring high rigidity. Specialized market with high added value, sustained growth from substitution of metal parts with polymeric parts in applications where weight, silence or chemical resistance are differentiators.

Why it matters

Why it matters

For manufacturing industry and chemical processes, technical molded parts is a decision where continuous-operation failure cost is high. Unplanned downtime on automated lines costs thousands per hour; critical equipment failure in chemical plants can stop entire operations with direct supply contract impact.

Current drivers. Industry 4.0 and growing automation increase criticality of specific components — one seal failing in a robotized hydraulic press stops the entire shift. Reshoring and industrial expansion in emerging markets (including Brazil with New Industry Brazil program) create new demand. Industrial sustainability via durability (reducing part replacement) competes with ESG pressure for bio-based materials and recyclability — and modern PU systems offer responses in both directions.

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Market

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Value proposition

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